ABB robots deployed at HAVAL H6 SUV production line

ABB robots and Flex Framer installed in Great Wall Motors’s new Tianjin plant to manufacture domestic brand SUVs

ABB’s automated robotic solution helps improve welding quality and increase vehicle body impact resistance by 30%

Tianjin, September 22, 2011 – ABB, the leading power and automation technology group, recently provided a complete automated welding solution for Great Wall Motor Company’s new Tianjin plant inaugurated today. ABB robots, Flex Framer and robot roller hemming technology were deployed to manufacture the newly launched SUV HAVAL H6 and other mid- and high-end vehicles. The solution will help Great Wall Motor improve both production quality and efficiency.

Great Wall Motor Company’s new Tianjin plant

Dr. Gu Chunyuan, head of the ABB Robotics Business Unit in China, said, “ABB and Great Wall Motor have enjoyed a strong relationship for many years. We are proud to support Great Wall Motor’s new manufacturing facility with our advanced robotic technologies, helping the company improve the automation level and manufacturing capacity of its vehicle assembly line. ABB robots are widely used in the automotive sector in China to manufacture a wide variety of vehicles including sedans, heavy duty trucks, and high-end SUVs.”

The fastness of welding directly influences the anti-impact properties and overall safety performance of a car body. ABB designed and supplied a full range of automated solutions for the new plant’s main welding line. The entire welding line has 30 working stations and employs 27 IRB 6640 and IRB 7600 robots to process the over 4,000 welding points on the car body of the HAVAL H6 SUV. Thanks to ABB robots, the HAVAL H6’s shock resistance capability is 30% higher than that provided by common braze welding.

ABB IRB 6640 robots are used for welding the door cover and car body. With a payload of up to 235kg, it is suitable for spot welding and can carry the welding guns for consistent operation. Compared with traditional pneumatic guns, the robot adopts servo guns, acquiring less than 3 seconds per spot and 25% higher efficiency. ABB IRB 7600 robots are used in the flex framing station to weld the bodyside of the car with the roof and underbody to create the main frame. With a payload of up to 500kg, ABB IRB 7600 is suitable for many heavy material handling applications. It can hold heavy fixtures in position and weld the bodyside of the car. Flex Framing stations using ABB robots offer high accurate repeat positioning and can quickly switch production to a different car model.

ABB provides advanced robotic solutions for car body, powertrain, pressing, painting, and welding in the automotive field. ABB robots are widely used in the production lines of the top automakers in China, including Shanghai GM, Shanghai VW, Guangzhou Honda, Dongfeng Peugeot, Chang’an Ford, FAW Jiefang, Geely, and Great Wall Motor.

The cooperation between ABB’s Robotics Business Unit and Great Wall Motor Company began in 2006. In addition to the Phase I of the new Tianjin plant, ABB will provide 12 robots for the gluing and welding application of the Phase II project, ensuring precise positioning and improved gluing quality.

Great Wall Motor Company is a large private automaker in China. With more than 42,000 employees, it produces three brands: HAVAL SUV, VOLEEX Sedan, and WINGLE Pickup. In 2010, the accumulated sales of Great Wall Motor reached 360,000 units, up 73% on a year-on-year basis. Great Wall Motor is one of the fastest growing local automakers.

ABB ( is a leader in power and automation technologies that enable utility and industry customers to improve their performance while lowering environmental impact. The ABB Group of companies operates in around 100 countries and employs about 130,000 people. ABB has a full range of business activities in China, including R&D, manufacturing, sales and services, with 16,300 employees, 31 local companies, and an extensive sales and service network across 80 cities.

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